Jacquard Elastic Design – Important Notes (Hindi)

 

🧵 Jacquard Elastic Design – Important Notes (Hindi)

📌 1. Jacquard Elastic Band kya hota hai?

• Ye underwear ka waistband hota hai jisme brand ka naam ya pattern woven hota hai.

• Isme printing nahi, balki design weaving se hoti hai using Jacquard loom.

• Design repeatable hoti hai aur woven structure me hoti hai, jisse quality strong aur durable hoti hai.

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🎨 2. Design Software (KYJC / Others) ka Use

• Software me design ek grid format me banta hai.

• Jaise: 144 (width) x 16 (height) – yahaan har box ek warp x weft point hai.

• Aap manually ya bitmap se design bana sakte ho.

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🖋️ 3. Text ya Logo Banana

• Brand name (e.g. “JOCKEY”) draw karte waqt:

  • Clean & Bold font ka use karo (Sans-serif preferred).

  • Height zyada na ho – text band ke andar fit hona chahiye.

  • Color contrast dhyan se rakho – mostly 2 color weaving hoti hai.

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⚙️ 4. Weaving Binding (Structure)

• Binding batata hai ki kaunsa yarn upar jayega aur kaunsa neeche.

• Plain weave most common hai elastic ke liye (stable aur stretchable).

• Complex binding sirf design ke requirement ke hisaab se lagayein.

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♻️ 5. Repeat Pattern

• Aksar ek hi design baar-baar repeat hota hai.

• Repeat ka size loom settings ke hisaab se match hona chahiye (jaise 96, 120, 144, 192 etc).

• Wrong repeat se design cut ya misaligned ho sakta hai.

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💾 6. Punch File Export & Machine Transfer

• Design punch file me export hota hai (.BIN, .DAT, .TAP).

• USB ya network se Jacquard loom controller me transfer hota hai.

• Machine controller is punch file ko padhta hai aur design weave karta hai.

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✅ 7. Quality Checking Tips

• Loom pe sample chalakar:

  • Text blur to nahi ho raha?

  • Color alignment theek hai?

  • Design stretch me distort to nahi ho raha?

• Final production se pehle 1 meter sample hamesha check karo.

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🧠 Bonus Tips:

• Bitmap image import karne se aap logos bhi convert kar sakte ho.

• "Negative" design ka matlab: Text white aur background black ya vice-versa.

• Loom speed aur yarn tension design quality pe effect daalti hai – production se pehle test jarur karein.

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